The reason why I want to talk about the protection of crimping terminals is that the terminal deformation of this harness connector often leads to some functional failure problems in the main engine plant, which is a headache for each main engine plant. In terms of the above aspects, we should also pay attention to the protection of crimping terminals throughout the harness production process

After the circuit crimping, the terminal will go through turnover. During the turnover process, there is bound to be bumping and extrusion, resulting in the extrusion deformation of the terminal. At this time, it is necessary to set a protective cup for protection. The diameter of the protection cup is 30, 40, 50, 70 and 80mm. In depth, the largest one will include 160mm. We will flexibly select different types of protection cups according to the actual state

The loop line size of some automobile harnesses is too long. For example, the longest loop of chassis harness can reach 6090mm. In the sheath sub assembly station, it is easy to drag the ground. The material rack is added with a protective pocket. In this way, it can effectively prevent the terminal from dragging the ground and reduce the risk of stepping on the terminal

The electric measuring station is the key station for checking the continuity of the harness. The monitoring and maintenance of the electric measuring station itself is also very important. The detection module on the electric measuring station has an anti skew grid. In this regard, it is bound to effectively prevent the misalignment in the process of inserting and causing the male terminal to be butted and deformed

In the process of wire harness production, terminal protection is actually a continuous improvement work, which is detailed to various production links such as terminal incoming materials, crimping, sub assembly, assembly, electrical inspection and finished product line packaging. It is precisely because of this that we should pay attention to that there is a lot of room for improvement and improvement, which requires us to continue to learn and improve

Of course, as mentioned above, the most important thing in the protection of crimping terminals is to avoid deformation of terminals, that is, to ensure that crimping terminals can be used more effectively and ensure the safety of crimping terminal equipment